Storage Tanks

Plate heat exchanger or internal coil for domestic hot water?

Quick answer

Use an internal coil for a single household and a plate heat exchanger where hygiene or peak output matters more than simplicity. A coil stores 150–300 litres of drinking water and reheats it slowly; a fresh water station with a plate exchanger stores none — under three litres sits in the pipework, the threshold below which German rule W 551 treats a system as low legionella risk.

Cover graphic: Plate heat exchanger or internal coil for domestic hot water?

Coil or plate heat exchanger — which should I choose?

A coil is the right default for a house with one heat source and a normal draw-off pattern. A plate heat exchanger earns its place where drinking water must not be stored, where peak output has to exceed what a tank can deliver, or where one store serves several dwellings.

Internal coilPlate heat exchanger (fresh water station)
Drinking water stored150–300 litresUnder 3 litres, in the pipework only
Peak outputLimited by stored volume30–60 kW continuous, tank-independent
Required store temperature50–55 °C works65–75 °C for comfortable output
Heat pump compatibilityExcellentPoor
Moving partsNoneModulating pump, flow sensor, controller
Behaviour in hard waterScale on the coil, slow to matterScale on the plates, output falls quickly
CostBuilt into the tankA separate module plus controls

How does a fresh water station actually work?

It heats the drinking water as it flows. A modulating pump draws hot water from the top of a buffer or thermal store and passes it through one side of a brazed plate exchanger; the cold mains passes through the other side and leaves at tap temperature. A flow sensor detects the draw-off and the controller varies pump speed to hold the outlet steady within a degree or two.

Nothing is stored on the drinking-water side. That is the whole point, and it is also the limitation: the station can only deliver what the store can supply, so a 40 kW station on a store that has fallen to 55 °C will not produce a 45 °C shower at full flow.

Which is more hygienic?

The plate exchanger, unambiguously. Legionella multiplies in stored water between about 20 °C and 45 °C, and an instantaneous system stores no drinking water at all. German worksheet W 551 recognises this by treating domestic systems holding less than three litres of hot drinking water in the distribution as low risk, without a mandatory 60 °C storage regime.

A coil-based cylinder manages the same risk differently: store at 60 °C, or at 50–55 °C with a periodic pasteurisation cycle, and protect the outlets with a thermostatic mixing valve. Both approaches are accepted across Europe; the instantaneous route simply removes the reservoir instead of sterilising it. A hygienic combination tank sits between the two, using a corrugated stainless flow-through pipe inside the buffer to cut the stored drinking-water volume without a separate module.

Which is more efficient?

The coil, in a heat pump house, and by a wide margin. A plate exchanger needs roughly 10–15 K of approach temperature to deliver its rating, so a 45 °C shower demands a store above 60 °C and comfortable simultaneous outlets demand 70 °C. Every one of those degrees costs the heat source: a machine achieving a COP near 4.0 at 45 °C typically manages about 2.5 at 65 °C.

Standing loss follows the same logic, since it is proportional to the difference between store and room. A store held at 70 °C for a fresh water station loses roughly 1.7 times as much as the same vessel at 50 °C. Hard water tilts it further: scale settles on the high-flux plates of an exchanger faster than on a coil, and every millimetre of scale on a heat transfer surface costs around 7% more energy for the same output.

Which suits solar thermal and heat pumps?

For a heat pump feeding one household, use a coil in a properly sized cylinder — see what coil surface area a heat pump cylinder needs.

For solar thermal the answer depends on scale. A domestic array pairs naturally with a twin coil tank, the solar coil low and the backup high. Larger installations — apartment blocks, hotels, district schemes — favour a big buffer tank with one or more fresh water stations, because the solar loop then charges a store that never has to satisfy drinking-water hygiene rules, and peak output is decoupled from stored volume. Solimpeks supplies both routes: coil-based enamelled tanks for houses, and combination tanks where the stored drinking-water volume has to be minimised.

Frequently asked questions

Is a plate heat exchanger better than a coil for hot water?

It is more hygienic and gives higher peak output, but it needs the store held at 65–75 °C and adds a pump and controller. For a single house with a heat pump, a large coil in a well-insulated cylinder is cheaper to buy and significantly cheaper to run.

How much hot water does a fresh water station store?

Almost none. Only the water inside the plates and the pipework to the tap, typically under three litres in a domestic installation, which is the volume threshold German worksheet W 551 uses to classify a system as low legionella risk.

Do plate heat exchangers scale up in hard water?

Yes, faster than coils, because the plates run at high heat flux with a thin water film. Above roughly 200 mg/L of calcium carbonate, plan on periodic acid cleaning, phosphate dosing or softening — a 1 mm scale layer adds around 7% to the energy needed.

Can I use a fresh water station with a heat pump?

Technically yes, but it forces the heat pump to charge the store to 65–75 °C instead of 50–55 °C, cutting the COP by roughly a third or handing the last stretch to an immersion heater at a COP of 1. A coil cylinder is the better match.

Sources & further reading

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Solimpeks Engineering Team

Storage tank design & production